Perfect Platform Performance

September 27, 2018 01:29 PM
 
Run the reel on drapers farther forward and higher so the grain falls onto the belts causing less grain loss.

Many combine operators hope to harvest soybeans at 6 mph with less than 1 bu. per acre of grain loss. Achieving that goal requires careful adjustment and operation of both draper and auger-style grain small grain platforms.

  • Cutterbars are the starting point for optimum performance of both auger and draper platforms. Not only must sickle knives be sharp enough to snag a leather glove, but the rock guards and all wear points must be factory-fresh. Dull sickle sections, or rock guards with rounded edges where the sickle slides back and forth, gnaw rather than slice bean stems. Any vibration to a stem during its harvest can shake loose or shatter pods.
  • The angle of the cutterbar should be parallel to the ground or slightly downhill by 1° to 3°. That angle is determined on older platforms by mechanical adjusters on the bottom, rear of the platform. Newer platforms adjust cutterbar angle by mechanically or hydraulically tilting the entire head. If the angle is too steep, the cutterbar is prone to pick up rocks or gouge the soil. If the angle is such that the platform runs on the rear of its skid shoes, the cutterbar tends to cut stubble higher and drag stems and leaves under damp conditions.
  • Cutterbars must be straight so automatic header height control systems work properly. “Bent cutterbar supports can create high spots [in a cutterbar] that make it more difficult for the cutterbar to flex and follow ground contours,” says Matt Badding, John Deere tactical marketing manager for harvest equipment. “Bends in a cutterbar also increase wear to the knife.”
  • Check cutterbars by raising a platform 5' to 6' off the ground. Sight across the cutterbar from one end of the platform. High spots in the cutterbar suggest bent supports or brackets. Diagnosis can be tricky because small irregularities among cutterbar supporting components are magnified by the geometry of those components. A 2" hump in a cutterbar can be the result of only a ¼" bend in a support frame or related component.
  • Older platforms with broad, wide skid shoes flex and follow the ground surface better if the previous year’s crop debris and dirt are cleaned from the tops of the skid shoes. Use compressed air to blow from behind the sickle toward the rear of the skid shoes. Material packed into that pivot point hinders the skid shoes from flexing and following the soil surface.
  • Newer platforms feature an adjustable hydraulic system to control the pressure of the cutterbar against the ground.

If operators increase pressure, more of the weight of the cutterbar is carried by small hydraulic cylinders under the header frame, says Brent Kvasnicka, senior marketing product specialist for combines, AGCO North America. This makes the cutterbar less heavy and less likely to push in damp or soft soil conditions.

If operators reduce cutterbar pressure, Kvasnicka says less of its weight is supported by the small hydraulic cylinders. The cutterbar becomes heavier but more flexible and better able to follow surface irregularities. The increased weight and contact with the soil surface can lead to pushing in damp or soft soils, though.

Once basic settings are made, adjustments to the specific platform further optimize performance.

Auger Platforms: Reel and Auger, Low and Back

On auger platforms, reels should be initially positioned “back and down.” At its lowest position, the tines should just clear the cutterbar if the center of the cutterbar is flexed to its highest point.

Adjust the reel rearward so its bats just clear the front of the cross-auger’s flighting. The reel should be positioned to continually feed and press the crop against the auger so it can convey the material to the center of the platform.

Actual height of variable-height reels in the field depends on crop conditions. In down and tangled crops the reel might need to run at its lowest height. In tall crops under good conditions the reel might need to only run in the top inch or two of the crop, but always to the rear and close to the auger.

Make sure all retracting fingers on the auger are straight and have smooth edges and there are no irregularities in the auger’s flighting or main tube.

“Augers, especially full-finger augers, can flail a lot of beans,” says Kelly Kravig, Case IH harvest marketing manager. “A lot of beans we see hitting the windows of the cab that get blamed on reel shatter are actually related to the auger.”

Augers set too high, or too far forward, encourage the crop to tumble around the auger, shattering pods. Augers should be set low and back, with 3/8" to ½" clearance between the edges of their flighting and adjustable stripper plates mounted to the floor and backside of platforms.

“Make sure the auger flighting stops at the outside edges of the opening in the feeder house,” says Jeff Gray, product coordinator for Claas Lexion. “You want the crop to feed into the full width of the feeder house. There are extensions you can bolt onto or remove from the auger flighting to match the auger flighting to the opening of the feeder house.”

Draper Platforms: Belt Speed Controls Even Feeding

On draper platforms best results come from running reels “forward and up.”

“We typically run the reel on a draper in a good-standing crop with the fingers barely in the top of the crop,” says Jason Strobbe, North American sales manager, MacDon. “The goal is to have just a little pressure on the tops of the stems at the moment they’re cut to gently tip them onto the draper belt.”

Adjust belt speeds on platforms so bean stems move sideways toward the feeder house as soon as they fall onto the belt. Slow belt speeds allow clumps of stems to build up before the belt moves them sideways, which then feed into the feeder house in bunches that degrade threshing and separating efficiency.

Excess belt speed can center-feed the feeder house. Fast-moving bean stems from each side of the platform collide in the center of the platform and form a narrow windrow that feeds only into the center of the feeder house. Belt speeds should distribute the material across the full width of the center belt to optimize even feeding into the combine’s threshing system.

Proper adjustment of small grain platforms prior to harvest can minimize grain loss to less than 1 bu. per acre. Understanding where grain losses originate is critical to optimizing the performance of not only grain platforms, but the combines behind them.

“You can adjust your combine’s rotor speed, concave settings, cleaning fan speed and sieves all day long and none of those adjustments will fix grain loss problems at the header,” says Brett Kvasnicka, senior marketing product specialist for combines, AGCO North America. “It’s necessary to get out of the cab and spend time looking at the ground, from the front of the machine all the way to the back, to see if the loss is from shattering due to a dull knife, because of reel position, or maybe it’s related to the action of the auger. Don’t blame the combine for problems created at the header.”

 

For more tips to curb grain loss and how the combine functions as part of the process, visit bit.ly/combine-performance

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9/27/2018 09:00 PM
 

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